GA 1 - 2 - 3 - 4 - AP 1 - 2 - 3 - 4 - 5 - NT 1 - 2 - 3 - 4 - 5 - 6 → Vol.1No.2 | |||||||||
General Articles | |||||||||
Vol.1, No.1 (May, 2009), GA2 | |||||||||
Structurization of Maintenology and its Systematization |
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Hiroshi MIYANO, Member of Japan Society of Maintenology | |||||||||
Japan Society of Maintenology (JSM) was established October, 2003. The number of nuclear power plant, light water reactor, constructions in Japan has reached over 50. Huge amount of experience and knowledge with instrumentation, evaluation and maintenance in plant operations has been accumulated through the period. These experience and knowledge should be effectively and efficiently utilized in next actions with its systematically handling and its clearly defined structure. In this regards, instrumentation, evaluation and maintenance are totally named "Maintenology", and it is proposed as a discipline to discuss and to be developed. That is to logically systematize maintenance. "Maintenology" makes certainly significant contribution to instrument, evaluate and maintain safely and securely the operations of the nuclear power plant that is demanded for a longer period of operation time. 1. IntroductionOur society is principally composed of something breakable, not permanently unbreakable. In our history, we had a life that we kept using our stuff until they were broken and then acquired new ones. Then while we were learning gradually how to repair stuff for reuse without holding new ones, we have set a foundation of maintenance as wise tool. The recently civilized society is kept up by benefiting from "maintenance", though its benefits to get are different somehow. Yet there exists a reality that disposable products are spread and it causes resource and environmental problems. What maintenance is meant to be in our civilized society is to keep the existing facilities/equipments and systems to be in a good condition in light of social demands and new experiences and knowledge we acquired, that is essentially to keep them to have their original functions and to be used safely. Japan Society of Maintenology recognizes maintenance as a discipline, and begins a systematic effort to review it. As illustrated in the figure 1, we trust that it contributes toward the maintenance activities. As we see examples of troubles involved in these latter days, how to tackle the maintenance of a plant, a system and equipment is very crucial to deal and bring tough issues as well. The nuclear power industry, as many JSM members actively work there requires strict safety, security and maintenance as same as or more than that of airlines industry. We must make it adaptable to all other industries beyond industry boundary that endeavor toward maintenance by people in the nuclear power, and must make it to define maintenology and to be usable actively and widely. Fig.1 Scope of Maintenology An act of "maintenance" indicates, in case of a fault, an act to restore to the way it was and also an act to replace normally deteriorated parts, or to rectify or repair deteriorated parts. In operations of a nuclear power plant, a demand to take it as inadequate is always strictly handled until last moment. On the other hand, what is meant to be "inadequate" is eminently ambiguous due to unclear definition of "inadequate". For this reason, an act of "maintenance" is handled ambiguously as well. However, we are now able to explain many phenomena related to deterioration of materials and equipment, and damage thanks to the recent experiences and studies, and we are also able to analyze quantitatively the state of the phenomena owing to high accuracy of the measurement available. In addition, we can now discuss what degree of inadequacy makes it non-conforming or not with an ability of judge them calmly in our society. We are now in a big progress in promoting a nuclear power plant exploiting these useful technologies. We recognize that there is a demand to make the structure of maintenance clear for nuclear power plant maintenance by analyzing maintenance systematically for the sake of an appropriate maintenance to a nuclear power plant. 2. Issues on Maintenance and our ApproachesConventional maintenance activities in general industries have been carried out is kept going continuously, and it is important part of industrial activities. However, even in general maintenance activity, have to make the following issues;
Solutions to these issues are strongly required. Nevertheless, we should recognize the reality that the current solutions are not kept up with the times because maintenance is not systematically structurized yet.
"Maintenance" is closely associated with reliability and safety. As these are ensured, the social acceptability to a disposition in the operations management is improved. Particularly in case of a nuclear power plant system it decreases social unrest. In addition, it increases not only technological safety level but also reassurance and trustworthiness in public mind. 3. Structurization of "Maintenology" and its MethodologyThe specific direction to "maintenology" that systematizes maintenance is to integrate the fields such as mechanical, electric and nuclear engineering, and additionally sociology and economic into the concept of maintenance, and to make "maintenology" to progress. List 1 scope of maintenance engineering and maintenance sociology
It is perceived that maintenance sociology should be analyzed and structured in connection with maintenance and society. We have discussed it so many times in view of sociology. Specially, for use of nuclear power and nuclear power plant, there exists a very important view that we must consider every angles of our society. But people specially belong to or involved in a nuclear power plant business, it is difficult to wrestle with people in the community because of the circumstances that they feel it cumbersome. In this context, there is high expectation for Japan Society of Maintenology to deal with these areas. In other academic areas like science and technology, their activities are mostly in defining and normalizing rules and formulation by making the best use of collection of knowledge and data, and computer simulations. On the contrary, "maintenology" aims for maintenance systematization that is elusively difficult to challenge due to considering people’s social behavior. There has been a tendency to understand up-to-now maintenance in views of science, mechanical engineering, and electrical engineering, or that is to say "hardware". Now we see the important paradigm that takes in both views of humanities and sociology that are all about human beings, that is to say separately "software". To understand "maintenance" rightly, we must approach its structurization in this way. We must quest for academic systematization from sociological perspective that is to look upon human behavior integrated with chronological pole, and aim to make the working model. Specifically from a standpoint of "maintenance engineering", we includes, as integral part, deterioration phenomenon, incident analysis, inspection, regulations and maintenance provision while we deal with a logic field paying attention to structuralism in maintenance science. We also approach arriving at what academic systematization should be from the universality standpoint. Since a view of maintenance sociology is on the basis of relationship to people, we analyze maintenance in light of behavior of the people who carries out maintenance, relationship to the community where the plant is constructed, and relationship to the whole society. We also include a legal and standardization view, as well as optimum maintenance resulted from all in the above. Thus, "maintenology" is a comprehensively academic study comprising maintenance science, maintenance engineering, maintenance sociology, maintenance rules, standard principle, and optimization methodology. 4. Activities in Japan Society of MaintenologyWe proceed with activities in Japan Society of Maintenology to define "maintenology" in collaboration with academia and the industries. Details of our activities as described as follows;
Through the above activities, we play our role to structure the following systems with the existing academic fields;
In addition to the above, we have other important role, i.e, promotional activities for maintenance. 5. In the EndIn this paper, we summarized the direction of our activities and the outlines that Japan Society of Maintenology pursues, and we also recapitulated the current topics of discussion on structurization and its systematization of "maintenology". Finally we would like to keep opening Japan Society of Maintenology to those who engage daily in maintenance works on various facilities, equipments and systems. |